Industry first
1830S All Electric
The first all-electric medical device tray sealer. A servo-driven press replaces the pneumatic system, so the sealer operates without compressed air and measures sealing down-force directly.
- Heat sealing area
- 18″ × 30″
- 45.7 × 76.2 cm
- Press
- Servo-driven
- B&R safety-rated servo control
- Tool-height opening
- 6.5″ max
- Others on request
- Compressed air
- Not required
- Core operation, 480 V three phase
Overview
What changes with an all-electric press
The 1830S All Electric shares the 18″ × 30″ platen of the pneumatic 1830 models. Its servo press, electric shuttle and light curtain change how force is applied, measured and safeguarded.
| Pneumatic 1830 models | 1830S All Electric | |
|---|---|---|
| Press drive | Pneumatic 1830 models Pneumatic cylinder | 1830S All Electric Servo-driven electric press |
| Compressed air | Pneumatic 1830 models Required, with reservoir and filtration | 1830S All Electric Not required for core operation |
| Sealing force | Pneumatic 1830 models Set by regulated air pressure; direct force reading optional | 1830S All Electric Measured directly, with force fail-safe alarms and on-screen force calibration |
| Shuttle | Pneumatic 1830 models Manual as standard; electric optional | 1830S All Electric Electric single shuttle as standard |
| Operator safety | Pneumatic 1830 models Two-hand start sensors; light curtain optional | 1830S All Electric Horizontal Class 3 light curtain and single push-button start as standard |
Specification
Standard specification
Values describe the standard 1830S All Electric. Integration, tool recognition and eject requirements are confirmed for each order.
Sealing
All Electric| Heat sealing area | 18″ × 30″ (45.7 × 76.2 cm); other sizes on request |
|---|---|
| Tool-height opening | 6.5″ maximum; others on request |
| Press | Servo-driven press assembly |
| Sealing force | To be confirmed |
| Heat plate | Flat 1″ plate with internal heaters, 6,000 W, 480 V only |
| Seal platen | Precision-machined aluminum, DuPont Teflon Silverstone coating included |
| Surface base plate | Precision stationary nickel-plated steel |
Machine
All Electric| Loading | Electric single shuttle with stainless side guards, interlocked with the light curtain |
|---|---|
| Tooling shuttle | Quick-change lift-off shuttle with stainless steel locator pins; accepts two standard 15:18 tools or one standard 18:30 tool |
| Floor space | 45″ W × 75″ L (114 × 190 cm) |
| Weight | 1,690 lb |
| Frame | Welded 3/16″ steel tube, white powder coat; NEMA 12 enclosure |
| Mobility | Non-mar casters with height adjustment |
| Staging | Stainless eye-level shelf for packaging materials |
Utilities
All Electric| Electrical | 480 V, three phase required |
|---|---|
| Compressed air | Not required for core operation |
| Power | Ready for operation on connection to electric power |
Safety
All Electric| Cycle start | Single green push button |
|---|---|
| Light curtain | Horizontal Class 3 curtain across the tool loading area, with separate safety circuitry, integrated with the servo drive and shuttle; any interruption returns the cycle to home |
| Emergency stops | Two, Banner, red-yellow |
| Overtemperature | Redundant cutoff, Factory Mutual approved controller |
Floor space is the machine footprint; additional room is required for installation and service access. Heater rating covers the platen heaters only, not the total connected electrical load.
To be confirmed Awaiting confirmation
Standard controls
Servo control with force monitoring
The All Electric pairs a Mitsubishi PLC with a B&R servo controller, so sealing force is set, monitored and alarmed alongside temperature in each recipe.
Records, data export and integration-
Control platform
- Mitsubishi PLC for process management
- B&R safety-rated servo drive and controller
- English unit readouts; password protection
- Eye-level controls, including the touchscreen and resets
-
Force and temperature
- Temperature and force fail-safe alarms on recipe settings
- On-screen calibration of temperature and force circuits
- Down-force measured directly as standard
-
Calibration and alarms
- Four dual-lead thermocouples with individual calibration connectors
- Timer calibration connector
- Alarm screen with 20-line history and multi-color alarm light
Configuration
Fully equipped as standard
Equipment offered as options on the pneumatic models is built into the All Electric. Additional requirements are reviewed with Atlas Vac engineers for each order.
Controls and optionsStandard on the All Electric
- Servo-driven electric press
- Electric single shuttle with side guards
- Horizontal Class 3 light curtain
- Single push-button cycle start
- Direct down-force measurement
- Force and temperature alarms
- Stainless staging shelf
- Redundant overtemperature cutoff
Option
Stainless steel framework
Includes stainless controls cabinets, bridge, bridge supports and guarding. Adds 2 weeks to lead time.
Confirmed per order
Data integration, tool recognition and eject requirements, including whether any accessory introduces a compressed air supply.
Drawings and documents
Configuration drawing and documentation
The configuration drawing applies to the single shuttle electric arrangement shown. Atlas Vac confirms the drawing for your ordered configuration.
Supplied with every All Electric
- Owner’s manual with operation and maintenance information
- Recommended spares list
- Schematics and the Atlas Vac calibration document
- Atlas Vac PLC programs on CD-ROM
Additional FAT or other documents are quoted separately. Tooling nests are quoted separately.
Tooling
Project enquiries
Discuss your All Electric application
Our engineers will review your package and production requirements and recommend the All Electric configuration and tooling that suit your process.
Useful if you have it
Tray drawing or sample tray · Lidding material · Confirmation of 480 V three-phase supply
- Address
- Atlas Vac Machine, LLC
9150 Reading Rd
Cincinnati, OH 45215, USA - Phone and email
- (513) 407-3513
sales@atlasvac.com - Hours
- Mon–Fri 08:00 am – 05:30 pm
Saturday by appointment
Sunday closed