Model R12 Laboratory Sampler Thermoformer

Benchtop thermoforming for tray and blister development

The R12 forms prototype trays and blisters in the package development laboratory, from the first concept through pre-production testing.

Format
Benchtop unit
Electrical
110 VAC, 20 A, 60 Hz
Compressed air
Not required
Film stock
Roll or pre-cut sheet

Package development

Where the R12 fits in package development

Sized for prototype and pre-production quantities, the R12 gives the development laboratory its own forming capability at each stage before full production.

  1. Before design release

    Prototype development

    Trays and blisters formed from pre-production molds, before the final design is released.

  2. Product testing

    Proof of principle and pre-production testing

    Hundreds of blisters formed for product testing, to prove the package concept before production.

  3. Low volumes

    Low-volume production

    Small quantities formed where production volumes are low.

In service

R12 units have been in service for many years in package engineering development laboratories and at contract packagers.

After forming

Formed packages are sealed on Atlas Vac medical tray sealers.

Forming cycle

How the R12 forms a package

Film is heated and drawn by vacuum onto the tool on the forming platen. Each component of the cycle is part of the machine; only electric power is required.

  1. Step 01

    Load the film

    Film runs from the removable roll holder, or is loaded as individual pre-cut sheets.

    • Removable roll holder
    • Pre-cut sheets
  2. Step 02

    Heat

    Rod-type heating elements heat the film. The automatic cycle timer controls the cycle, with a manual override.

    • Rod heating elements, 110 V
    • Automatic cycle timer
    • Manual override
  3. Step 03

    Vacuum form

    The vacuum pump and tank draw the film onto the tool on the forming platen. The platen is designed for quick tool changes.

    • ¼ hp vacuum pump and tank
    • Variable control valve
    • Vacuum gauge
    • Quick tool-change platen

Vacuum capability and heat density allow a range of film stocks to be formed. Atlas Vac confirms the suitability of each film for the application.

Specification

Specification and bench requirements

The full R12 specification and its installation needs: bench space and a 110 VAC, 20 A circuit. No compressed air is required.

Forming

Heat forming area To be confirmed
Draw depth To be confirmed
Heating elements Rod type, 110 V, single phase, 60 Hz
Forming platen Quick tool-change design

Vacuum and control

Vacuum pump and tank ¼ hp, variable control valve
Vacuum gauge Included
Cycle control Automatic cycle timer with manual override

Construction

Structure Heavy, precision-machined aluminum, for rigidity
Roll holder Removable

On the bench

35″ L 17″ W Plan view Machine envelope
Height
26″ H
Weight
120 lb
Electrical supply
110 VAC, 20 A, 60 Hz
Compressed air
Not required
Start-up
Ready to operate when connected to electric power

Conditions of supply

Tooling
Available on request
Markets
Not available for CE markets
Forming capacity
Confirmed for each enquiry To be confirmed

Thermoforming enquiries

Discuss your forming requirements

Atlas Vac reviews the package, film and quantities, and confirms whether the R12 suits the development work.

Useful if you have it

  • Package or tray drawing
  • Film type and gauge
  • Development or production quantities
  • Destination country
Hours
Monday to Friday
08:00 am – 05:30 pm
Saturday
By appointment
Sunday
Closed
Address
Atlas Vac Machine, LLC, 9150 Reading Rd, Cincinnati, OH 45215, USA